Huntingdon Fusion Techniques

Pipestoppers™ Aluminium Plugs

E-mail Print

Pipestoppers™ Aluminium Test Plugs and StoppersPipestoppers™ Aluminium Test Plugs and Stoppers

Leak Testing, Isolation, Sealing, Stopping and for the Purging of Pipework in size range 1.5 to 36" (38 to 900 mm)

The Pipestoppers™ range of Aluminium Test Plugs are heavy duty, high temperature resistant for entries and exits from 1.5 to 36" (38 to 900 mm).

Suitable for arduous duties such as immersion in chemicals and/or higher temperatures.

Used for leak testing, isolation, sealing, stopping and purging pipework.

Variety of rubber sealing rings including Natural Rubber, Silicone, Nitrile, Neoprene, Viton.

Huntingdon Fusion Techniques manufacture Pipestoppers™ Aluminium Test Plugs and Stoppers to complement the Pipestoppers™ range of Nylon Expanding Drain Test Plugs and Stoppers.

Friction free washer to ease tightening of the wing nut is a standard feature.

Pipestoppers™ Aluminium Test Plugs and Stoppers are also available as a 'Double' Plugs. 

All Plugs conform to British Standards BS8005 and BS EN752-4 for low pressure testing and sealing of pipes.

These Pipestoppers™ Aluminium Test Plugs and Stoppers can be used as Drain Test Plugs, Sewerage Test Plugs, Waste Test Plugs, Plumbing, Welding Purge Plugs and so many more applications.

Standard sizes of Pipestoppers™ Aluminium Test Plugs and Stoppers are available for immediate delivery.

Pipestoppers™ Aluminium Drain Test Plugs and StoppersPipestoppers™ Aluminium Drain Test Plugs and Stoppers

Some Advantages and Key Features

Synthetic rubber seals are available on the Pipestoppers™ Aluminium Test Plugs and Stoppers for petrochemical applications where greater resistance to a variety of materials is required.

The standard seals are made from natural rubber.

Options are:

• Natural Rubber
• Silicone
• Nitrile
• Neoprene
• Viton

Each Pipestoppers™ Aluminium Drain Test Plug expands to suit a variety of dimensions within its Pipestoppers™ Aluminium Double PlugsPipestoppers™ Aluminium Double Plugsrange.

Simple to use, Pipestoppers™ Aluminium Test Plugs and Stoppers merely need inserting into a pipe or other opening and the wing nut to be turned clockwise.

Effective sealing is simple.  The rubber ring will expand and provide a positive seal.

Tightening of the wing nuts are simple by the use of friction free washers.   

Also available as Pipestoppers™ Aluminium Plugs 'DOUBLE' Range

Pipestoppers™ Aluminium Test Plugs and Stoppers are also available as 'Double' Plugs as alternatives for situations:

•  Where an extra seal would be beneficial.

•  Where plugs might be required to work close to the top of their
    pressure range specification.

Aluminium Double Plugs will not 'butterfly' in these circumstances.  (Spin on their own axis.)

Pipestoppers™ Aluminium Drain Test PlugsPipestoppers™ Aluminium Drain Test PlugsOpportunities for use and Applications

As well as for use in weld purging applications, Pipestoppers™ Aluminium Test Plug and Stoppers have a wide variety of other applications including:

Plumbing operations throughout the whole of industry, domestic and industrial water, sewage and drainage systems.

Ducting and conduit, swimming pools, masking in painting and casting industries, as leak test plugs for all pipework fabrications and many others.

Pipestoppers™ Aluminium Drain Test Plugs are also used to seal and protect tanks, vessels and containers during transportation, particularly when they are pressurised with inert gas.

Technical Data and SpecificationPipestoppers™ Aluminium Test Plugs Clamped for Pressure TestingPipestoppers™ Aluminium Test Plugs Clamped for Pressure Testing

Outlets (gas or liquid connections)

Plug Diameters up to 150 mm (6")
12 mm diameter outlet (O.5" BSP)

Plug Diameters 150 to 450 mm (6 to 18")
25 mm diameter outlet (1" BSP)

Plug Diameters 500 mm (20") upwards
50 mm diameter outlet (2" BSP) 

Further size specification details are shown on the the shipping page.

The standard seals are made from natural rubber.

Other options available are silicone, nitrile, neoprene and viton.

Pipestoppers™ Aluminium Drain Test Plugs and StoppersPipestoppers™ Aluminium Drain Test Plugs and Stoppers

Product Codes, Sizes, Weights, Dimensions and Shipping Information

Customs Tariff:

European Customs Tariff: 4016 9997
International Customs Tariff: 4016 999 0900
United States Customs Tariff: 7326 90 8585

Product Codes and Sizes:

Pipestoppers™ Aluminium Test Plugs and Stoppers are available for immediate delivery in a range of standard sizes.  

There are 3 tables below showing the 3 available types of BSP outlets:

0.5" BSP outlet (12 mm diameter outlet)
1.0" BSP outlet (25 mm diameter outlet)
2.0" BSP outlet (50 mm diameter outlet)

All sizes are also available as 'Double' Aluminium Plugs.

Pipestoppers™ Aluminium Plugs with 1/2" BSP Outlet

PART Nº OUTLET PRODUCT SIZES SIZE RANGE WEIGHT

PSP3040
PSP3050
PSP3060
PSP3075
PSP3085
PSP3100
PSP3115
PSP3125
PSP3150

1/2" BSP
1/2" BSP
1/2" BSP
1/2" BSP
1/2" BSP
1/2" BSP
1/2" BSP
1/2" BSP
1/2" BSP

40 mm
50 mm
60 mm
75 mm
85 mm
100 mm
115 mm
125 mm
150 mm

1 1/2"
2"
2 1/2"
3"
3 1/2"
4"
4 1/2"
5"
6"

36 - 48 mm
49 - 60 mm
62 - 75 mm
73 - 85 mm
84 - 95 mm
94 - 110 mm
108 - 120 mm
121 - 135 mm
148 - 163 mm

0.2 kg
0.2 kg
0.3 kg
0.3 kg
0.4 kg
0.4 kg
0.5 kg
0.7 kg
0.7 kg

PSPS1000
PSPS1001
1/2" BSP nipple
1/2" BSP swivel nut, tail piece & washer

Pipestoppers™ Aluminium Plugs with 1" BSP Outlet

PART Nº OUTLET PRODUCT SIZES SIZE RANGE WEIGHT

PSP4150
PSP4175
PSP4200
PSP4225
PSP4250
PSP4275
PSP4300
PSP4325
PSP4350
PSP4375
PSP4400
PSP4450

1" BSP
1" BSP
1" BSP
1" BSP
1" BSP
1" BSP
1" BSP
1" BSP
1" BSP
1" BSP
1" BSP
1" BSP

150 mm
180 mm
200 mm
228 mm
250 mm
275 mm
300 mm
325 mm
350 mm
375 mm
400 mm
450 mm

6"
7"
8"
9"
10"
11"
12"
13"
14"
15"
16"
18"

148 - 164 mm
178 - 185 mm
175 - 205 mm
213 - 230 mm
235 - 255 mm
270 - 290 mm
298 - 315 mm
314 - 350 mm
340 - 375 mm
365 - 400 mm
390 - 425 mm
             440 - 475 mm

0.8 kg
1.5 kg
1.5 kg
1.7 kg
2.0 kg
2.5 kg
3.0 kg
4.0 kg
       4.5 kg
4.5 kg
6.1 kg
                   7.6 kg

PSPS1022
PSPS1025
White 1" BSP cap
White 1" BSP nipple cap  

Pipestoppers™ Aluminium Plugs with 2" BSP Outlet

PART Nº OUTLET PRODUCT SIZES SIZE RANGE WEIGHT

PSP4500
PSP4525
PSP4550
PSP4600
PSP4650
PSP4675
PSP4700
PSP4750
PSP4815
PSP4825
PSP4850
PSP4900  

2" BSP
2" BSP
2" BSP
2" BSP
2" BSP
2" BSP
2" BSP
2" BSP
2" BSP
2" BSP
2" BSP
2" BSP

500 mm
525 mm
550 mm
600 mm
650 mm
675 mm
700 mm
750 mm
815 mm
825 mm
850 mm
900 mm

20"
21"
22"
24"
26"
27"
28"
30"
32"
33"
34"
36"

495 - 520 mm
520 - 555 mm
534 - 569 mm
590 - 630 mm
640 - 675 mm
660 - 690 mm
680 - 705 mm
735 - 760 mm
790 - 825 mm
814 - 845 mm
840 - 880 mm
890 - 925 mm

14.4 kg
16.0 kg
18.0 kg
22.0 kg
25.0 kg
26.5 kg
27.0 kg
28.0 kg
32.0 kg
35.0 kg
37.0 kg
37.0 kg

Frequently Asked QuestionsPipestoppers™ Aluminium Test Plugs & StoppersPipestoppers™ Aluminium Test Plugs & Stoppers

1.0  Can the plugs be used as a permanent stopper in pipes?

Pipestoppers™ Aluminium Test Plugs can be used effectively as a permanent stopper. The wings can be cropped to prevent tampering.

2.0  Will Pipestoppers™ Aluminium Drain Test Plugs withstand attacks from various acids, alkalis and chemicals.

Technical data sheets about the chemical resistance of different materials is available on request.

3.0  What if Pipestoppers™ natural rubber rings deteriorate in the presence of my special chemicals, gases or fluids?

Sealing rings are available, made from nitrile, silicone and viton rubbers which will resist attack by many harmful products.

4.0  What is the maximum working temperature for the Pipestoppers™ Aluminium Test Plugs and Stoppers?

The natural rubber rings can be used up to 80˚C (176˚F) in continuous use.

For higher temperatures, we manufacture rings made from silicone that can be used up to 300˚C (572˚F) and viton, which can be used up to 350˚C (662˚F).

Technical data sheets about the resistance of various rubbers to all temperatures and materials are available on request.

5.0  I have a hole to seal, where your plug won't quite seal well enough, but the next size up is too big. Do you have any in between sizes?

The user can extend the range of each plug by a few millimetres by using an exterior rubber seal on top of the ring provided.

More details are available on request.

6.0  Can I have the plugs made as a branded product?

Yes, we can supply the screw caps in your own house colours as well as black or white.  Caps can be provided with your name, initials or logo on the cap.

7.0  What pressures can the plugs withstand?

A pressure chart for Pipestoppers™ Aluminium Testing Plugs is shown on the leaflet.  See downloads.

Plugs can be braced to assist in greater stability.

Note: For effective sealing, internal surfaces of cavities must be clean and dry.

Some smooth surfaces may not be effective and may need to be roughened.

Pressure ratings may be affected by poor, slippery or dirty surfaces.

Pipestoppers™ Aluminium PlugsPipestoppers™ Aluminium Plugs

Items available as 'Downloads' for
Pipestoppers™ Aluminium Test Plugs and Stoppers
(Single and Double Plugs)


Leaflets and general sales material are available to everyone visiting our website.  

Restricted access items are shown at the end of this Download section.

 

Pipestoppers™ Aluminium Plugs A4 Leaflet

Pipestoppers™ Aluminium Plugs Expansion View

 

Special Note:  The items below are restricted and only available in our Secure Login section.  This is mainly for the protection of our Exclusive Distributor network.  Should you wish to receive an item mentioned below which is not active as a 'download' link on this page, please contact us or your nearest distributor.

Pipestoppers™ Aluminium Plugs User Instructions Technical Manual

Pipestoppers™ Aluminium Plugs User List Customer Reference

Pipestoppers™ Aluminium Plugs User List Customer Reference Letter

Pipestoppers™ Aluminium Plugs User List Material Safety Data Sheet MSDS

Pipestoppers™ Aluminium Plugs Price List Rubber Rings

Pipestoppers™ Aluminium Plugs Price List 0.5 inch BSP

Pipestoppers™ Aluminium Plugs Price List 1 inch BSP

Pipestoppers™ Aluminium Plugs Price List 2 inch BSP

Pipestoppers™ Aluminium Plugs User List Technical Data Sheet TDS Rubber Rings